Ultimate Smoked Baked Beans with Bacon: An Easy Smoker Recipe for Unforgettable Flavor
Prepare to elevate your BBQ game with this incredibly easy and flavor-packed smoked baked beans recipe. Designed for your smoker, these beans aren’t just a side dish; they’re a culinary experience, transforming simple ingredients into something extraordinary. Get ready to fire up your smoker and grab your trusty cast iron pan – because we’re about to roll some serious smoke and create a dish that will have everyone asking for seconds!

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Why These Smoked Baked Beans Are the Best BBQ Side Dish
There’s a reason these easy baked beans consistently earn rave reviews. The magic truly begins and ends in the smoker, infusing every spoonful with a depth of flavor that’s impossible to achieve with conventional oven baking. The star ingredient, crispy smoked bacon, isn’t just an addition; it’s foundational. Cooking bacon in the smoker not only renders it to absolute perfection, yielding perfectly crisp yet chewy pieces, but it also creates the flavorful base for our sautéed aromatics. Imagine: sweet onions and bell peppers slowly softening in rich, smoky bacon fat – a symphony of flavors before the beans even join the party. This meticulous layering of flavors ensures a complex, sweet, savory, and smoky profile that makes these beans stand head and shoulders above any other side dish on your barbecue spread. It’s the kind of dish that disappears first at potlucks and family gatherings, a testament to its irresistible appeal.

Step-by-Step Guide: How to Make Smoked Baked Beans from Scratch
Crafting perfect smoked baked beans might seem daunting, but with this detailed, step-by-step guide, you’ll achieve delicious results every time. We’ve streamlined the process without compromising on flavor, opting for the convenience of canned pork and beans. While some purists might prefer soaking and cooking raw beans, using canned beans dramatically cuts down on preparation time without sacrificing that incredible taste. This approach ensures an accessible and enjoyable cooking experience, allowing you to focus on the smoker’s magic and the blend of flavors that make this recipe truly special.
Essential Equipment and Smoker Setup for Smoked Baked Beans
For this recipe, a sturdy cast iron pan is your best friend. Its excellent heat retention and even cooking capabilities are ideal for both searing bacon and slow-smoking the beans. If you don’t own a cast iron pan, a heavy-duty oven-safe pot or a disposable aluminum baking pan can work, though cast iron truly adds a unique char and flavor. When it comes to the smoker, both pellet and offset models yield fantastic results.
- Pellet Smoker (e.g., Traeger Pro Series): Pellet smokers offer precise temperature control, making them very user-friendly. They maintain a consistent temperature, which is crucial for even cooking and ideal for beginners.
- Offset Smoker (e.g., Oklahoma Joe’s): Traditional offset smokers require a bit more attention to maintain temperature but deliver an authentic, deep smoky flavor that many pitmasters cherish. Whichever smoker you use, the key is to manage the temperature effectively for optimal results.
Before you begin, preheat your smoker to a high temperature of 425°F (218°C). This initial high heat is essential for properly cooking the bacon and getting a good sear. Once the smoker reaches the target temperature, you’re ready to start building the incredible flavor profile of these beans.
Choosing the Right Wood for Smoked Baked Beans: Flavor Profile
The type of wood you use for smoking plays a significant role in the final flavor of your baked beans. While these smoked beans are incredibly versatile and receptive to various wood types, certain woods complement their sweet and savory notes particularly well.
- Fruity Woods (Cherry & Apple): My personal favorites are cherry and apple wood chunks or pellets. These provide a milder, sweeter smoke that enhances the natural sweetness of the beans and brown sugar without overpowering other flavors. Cherry wood imparts a beautiful reddish hue to the bacon and a subtle, fruity undertone, while apple offers a delicate, mellow smokiness. They are perfect for a balanced, approachable smoky flavor.
- Nutty Woods (Hickory & Pecan): For those who prefer a richer, bolder smoke, hickory and pecan are excellent choices. Hickory delivers a strong, classic BBQ smoke flavor that pairs wonderfully with bacon and the robust sauce. Pecan offers a slightly milder, nutty smoke that is still assertive enough to make a statement, often described as a richer, sweeter alternative to hickory. Experiment with different woods or even try a blend for a truly unique taste that caters to your personal preference.
The Critical First Step: Smoking the Bacon for Ultimate Flavor
Once your smoker is consistently holding at 425°F (218°C), it’s time to add the bacon to your cast iron pan. Place the thick-cut bacon strips directly into the hot pan inside the smoker. Cook the bacon until it’s just shy of being fully crispy – typically a couple of minutes before it reaches your desired crispiness if you were eating it on its own. The reason for this slight undercooking is strategic: it prevents the bacon from burning when it’s later crumbled over the beans for their final smoke. It will crisp up perfectly during the second smoking phase.
Cooking the bacon directly in the cast iron pan within the smoker is not just about convenience; it’s about flavor. The bacon fat renders into the pan, becoming a deeply flavorful foundation for the next step, infusing the entire dish with a rich, smoky essence right from the start. This initial smoking of the bacon sets the stage for the unparalleled taste of these baked beans, creating a harmonious blend of smoky, savory goodness that permeates every bite.
Building Flavor: Sautéing Onions and Peppers in Bacon Fat
After carefully removing the partially cooked bacon from the cast iron pan (remember to leave the rendered fat behind!), it’s time to introduce the diced sweet onions and green bell peppers. Sauté these aromatics directly in the bacon fat until they become beautifully translucent and tender, a process that usually takes about 5 minutes. This step is crucial for developing a deep, savory base. The onions sweeten as they cook, and the peppers add a fresh, vibrant note, all imbued with the rich flavor of the bacon fat. This initial layer of flavor is what will make your smoked baked beans truly stand out.

At this point, a critical adjustment is needed for your smoker. If you’re using a pellet smoker, **turn the smoker OFF**. This is vital because the lid will be open as you add the remaining ingredients, and you don’t want the auger continuously feeding pellets into the firebox, which could cause a sudden temperature spike or excessive smoke. Turning it off allows you to work safely and prevent over-smoking or burning. For those with an offset smoker, simply **lower the temperature to around 250°F (121°C)**. This controlled temperature reduction prepares the smoker for the long, slow smoking process that will infuse our beans with their signature flavor without overcooking or burning them.
Assembling the Ultimate Smoked Baked Bean Mixture
With your aromatic base ready and your smoker adjusted, it’s time to bring all the components together. Open your cans of pork and beans – remember, we’re keeping it simple and delicious with pre-cooked beans! Add them directly to the cast iron pan with the sautéed onions and peppers. Now, incorporate the remaining ingredients: the rich, deep sweetness of brown sugar, the tangy zest of ketchup, the subtle bite of apple cider vinegar, the dark complexity of molasses, and a hint of warmth from mustard powder (or brown mustard). Each ingredient plays a vital role in creating that classic, irresistible baked bean flavor that everyone loves.
Stir everything together thoroughly, ensuring all ingredients are well combined and the beans are coated in the luscious sauce. This careful mixing guarantees an even distribution of flavor in every bite, preventing bland spots and ensuring a consistently delicious experience. By now, your smoked bacon should have cooled enough to handle. Crumble it into rustic 1-inch pieces and generously sprinkle these flavorful bits over the top of your bean mixture. The bacon on top will get delightfully crispy and impart even more smoky goodness as the beans continue to cook, adding texture and intensifying the overall aroma.

The Smoking Process: Infusing Deep Barbecue Flavor
With all your ingredients harmoniously combined in the cast iron pan, it’s time for the final, transformative stage: smoking the beans. Turn your smoker back on (if you turned it off) and set it to a steady 250°F (121°C). This lower temperature is perfect for slow smoking, allowing the beans to gently simmer and absorb that incredible smoky aroma without overcooking. Let the beans smoke for approximately 45 minutes to an hour. During this time, the flavors will meld beautifully, the sauce will thicken slightly to a rich consistency, and the crumbled bacon on top will finish cooking to a perfectly crispy texture, adding a delightful crunch.
The gentle, consistent smoke at this stage is what truly defines these “smoked” baked beans. It infuses them with a rich, barbecue smoke flavor that’s distinct from oven-baked varieties, making them infinitely more complex and satisfying. Once the smoking time is complete and the beans are bubbling and fragrant, it’s time to remove them from the smoker. Always remember to use a thick pot holder or a sturdy towel, as that cast iron pan will be extremely hot. Serve these amazing smoked baked beans immediately and watch them disappear!
Perfect Pairings: What to Serve with Smoked Baked Beans
These smoked baked beans are more than just a side dish; they’re a centerpiece! Their rich, smoky, and slightly sweet flavor profile makes them an ideal companion for a wide array of barbecue and comfort foods. Here are some fantastic pairing suggestions to complete your meal and make it truly unforgettable:
- Classic BBQ Mains: They are an absolute dream alongside a juicy Smoked Burger, tender Smoked Pulled Pork, or perfectly grilled ribs. The smoky notes of the beans echo the flavors of smoked meats, creating a cohesive and satisfying meal that tastes like it came straight from a championship pit.
- Other Hearty Sides: For a truly indulgent spread, pair them with another beloved BBQ staple like creamy Smoked Mac n Cheese or a fresh coleslaw to balance the richness with a tangy, crunchy element. Cornbread also makes an excellent accompaniment for soaking up all that delicious sauce.
- Grilled Vegetables: Lighten the meal with some grilled corn on the cob, crisp asparagus, or bell peppers, providing a fresh contrast to the hearty beans and adding a touch of healthy vibrancy.
- Picnic & Potluck Favorite: These beans are robust enough to stand alone at any picnic or potluck and are guaranteed to be a crowd-pleaser. Their ability to hold warmth well also makes them perfect for outdoor gatherings, tailgates, and family reunions.
No matter what you serve them with, these smoked baked beans are sure to be a highlight of any meal, cementing their place as a go-to side dish for any barbecue enthusiast. Enjoy!
Video Guide: Smoked Baked Beans
For a visual walkthrough of this delicious recipe, be sure to watch our step-by-step video guide above. Seeing each stage of the process can be incredibly helpful, especially for those new to smoking or looking to perfect their technique. Follow along as we demonstrate how to achieve that perfect smoky flavor and beautifully cooked bacon, ensuring your smoked baked beans turn out amazing every time.
Frequently Asked Questions About Smoked Baked Beans
Traditionally, navy beans (also known as haricot beans) are the most common variety used for making baked beans due to their creamy texture and ability to absorb flavors well. However, in this expedited recipe, we opt for high-quality canned pork and beans for convenience without sacrificing taste. This makes the recipe much quicker and easier to prepare while still delivering fantastic results.
While many brands are available, Van Camp’s baked beans are a popular choice and work exceptionally well for this recipe, providing a great base flavor and consistency that pairs perfectly with the smoky additions.
Absolutely! If you don’t have a cast iron pan, you can still make these delicious smoked beans. Simply cook the bacon in a frying pan on your stovetop until it’s just under crispy, then proceed to sauté the onions and peppers. Once these steps are complete, combine all the ingredients in a sturdy aluminum baking pan or an oven-safe casserole dish. This will work perfectly in your smoker, just be mindful that aluminum might cook slightly differently due to less heat retention.
Yes, you certainly can. Smoking for an additional 15-30 minutes, up to a total of 60-75 minutes, can impart an even deeper smoky flavor, which some people prefer. Just keep a close eye on the consistency of the beans during this extended period, and add a little water or broth if the sauce starts to get too thick or dry. Also, ensure the bacon on top doesn’t burn.
Discover More Smoking & Grilling Recipes to Try!
If you loved the smoky goodness of these baked beans, you’re in for a treat! The world of smoked dishes is vast and full of incredible flavors waiting to be explored. Here are a few more smoker and grill recipes that are sure to impress your taste buds and your guests:
- Smoked Shrimp
- Grilled Sliced Potatoes
- Grilled Filet Mignon – The Perfect Steak
Expand your repertoire and dive deeper into the world of smoky deliciousness. Each of these recipes offers a unique way to utilize your smoker and grilling skills, guaranteeing memorable meals for any occasion and further solidifying your status as a grilling guru.
Pro Tips for Flawless Smoked Baked Beans
- Bacon Don’t Burn: It’s absolutely crucial not to fully crisp your bacon in the initial cooking phase. Removing it a couple of minutes before it reaches maximum crispiness ensures it won’t char or burn during the subsequent smoking of the beans. It will crisp up beautifully on top of the beans during the final smoke, adding perfect texture and flavor.
- Wood Choice Matters: For a balanced and delicious smoke flavor that complements the sweetness of the beans, stick to fruitwoods like apple or cherry. They impart a mellow, sweet smoke that enhances without overpowering. Hickory or pecan are great for a bolder profile if you prefer a more intense smoky flavor.
- Add a Pop of Color: While the flavor is paramount, a little visual appeal never hurts. Garnish your finished smoked baked beans with a sprinkle of fresh chopped parsley or cilantro just before serving. Not only does it add a vibrant pop of color, but it also introduces a fresh, herbaceous note that brightens the rich flavors of the dish.
- Stir Well for Even Flavor: Ensure you stir the bean mixture thoroughly after adding all the sauce ingredients. This guarantees that every bean is coated, and the flavors are evenly distributed, leading to a consistently delicious experience in every spoonful.
- Monitor Consistency: During the final smoking, keep an eye on the beans’ consistency. If they start to get too thick, especially towards the end, you can add a splash of water, chicken broth, or even a little apple juice to thin them out to your desired preference. This helps maintain that perfect saucy texture.
These simple pro tips will help you achieve a truly outstanding batch of smoked baked beans every single time, making you a BBQ hero in your own right!

There you have it – a comprehensive guide to making the most incredible smoked baked beans. Whether you’re a seasoned pitmaster or just starting your smoking journey, this recipe offers a straightforward path to a deeply flavorful, crowd-pleasing side dish. The combination of smoky bacon, sautéed aromatics, and a rich, sweet-and-tangy sauce, all infused with gentle wood smoke, creates a truly unforgettable experience. Don’t hesitate to give this recipe a try; it’s guaranteed to become a staple at your next barbecue. Happy smoking and enjoy every delicious bite!

Smoked Baked Beans Recipe (with Bacon)
Pin Recipe
Ingredients
- ½ lb thick cut bacon
- 1 large sweet onion (diced)
- 1 green bell pepper (diced)
- 54 oz canned pork and beans (such as Van Camp’s)
- ⅔ cup packed brown sugar
- ½ cup ketchup
- ¼ cup apple cider vinegar
- 3 tablespoon molasses
- 1 tablespoon mustard powder (or 2 tbsp brown mustard)
Equipment
Instructions
- Place a 12-inch cast iron pan into your smoker and preheat the smoker to 425°F (218°C). This high initial temperature is crucial for the bacon.
- Once the pan is hot and the smoker is at temperature, add the thick-cut bacon strips to the cast iron pan. Cook the bacon until it’s just a couple of minutes shy of being fully crispy. Remove from the pan, let it cool slightly, then crumble it into 1-inch pieces. Set aside, making sure to leave the rendered bacon fat in the pan.
- Add the diced sweet onions and green bell peppers to the bacon fat in the cast iron pan. Sauté them directly in the smoker until they become translucent and tender, which typically takes about 5 minutes. After sautéing, if you are using a pellet smoker, turn the smoker OFF. If you’re using an offset smoker, lower the temperature to around 250°F (121°C). This ensures the smoker is ready for the long, slow smoke.
- Carefully add the canned pork and beans (undrained), brown sugar, ketchup, apple cider vinegar, molasses, and mustard powder to the sautéed onions and peppers in the cast iron pan. Stir all the ingredients together very well, ensuring everything is thoroughly mixed. Finally, evenly top the bean mixture with the reserved crumbled bacon.
- Turn the smoker back on (if previously off) and maintain a consistent temperature of 250°F (121°C). Smoke the beans for an additional 45 minutes to 1 hour, or until they are bubbling, the sauce has slightly thickened, and the bacon on top is perfectly crispy. Remove the pan from the smoker using a thick pot holder or towel, as it will be extremely hot. Serve immediately and enjoy your perfectly smoked baked beans!
Pro Tips for Best Results
- Avoid Burnt Bacon: Do not cook the bacon all the way to crispy in the first step; it will finish cooking and crisp up perfectly on top of the beans during the final smoke.
- Optimal Wood Flavor: Apple or cherry wood pellets/chunks provide a fantastic, mild sweetness that complements the beans without overpowering them. For a bolder flavor, hickory or pecan are great alternatives.
- Garnish for Freshness: Add a sprinkle of fresh chopped parsley or cilantro just before serving to introduce a bright, fresh note and a beautiful pop of color to your rich baked beans.
- Even Mixing is Key: Ensure all ingredients are thoroughly mixed to guarantee every spoonful is bursting with balanced flavor.
- Adjust Consistency: If your beans become too thick during the smoking process, you can thin them out with a little water, chicken broth, or apple juice to reach your preferred consistency.
